Electronic Systems
& Defense Solutions

The Electronics Directorate of the Hellenic Aerospace Industry (HAI) sustains mission-critical electronic systems across airborne, ground and defense domains, delivering integrated capabilities in development, maintenance, repair, calibration, manufacturing and technical support.
Backed by highly qualified personnel, state-of-the-art infrastructure and a proven track record on demanding defense programs, HAI ensures the reliability, availability and operational readiness of high-technology systems.

170+

Aircraft electronic systems supported

4th & 5th Line Maintenance

Advanced maintenance and technical support capabilities

Development and Manufacturing of Anti-Drone Systems

HAI applies its technical expertise across select programs and international industrial partnerships, with emphasis on surveillance, force protection and the sustainment of critical defense capabilities.

Kentavros-100
KENTAVROS
Countering UAV/UAS Threats

A detection, identification and defeat system engineered for UAV/UAS threats, proven for operational deployment in demanding environments.

Iperion-100
ΙPERION
Detection and Neutralization of Drone Swarms

A system for the detection, identification and neutralization of drone/UAV swarms, configurable for fixed-site installation or deployment on a mobile platform.

Thlemachus-100
TΗLEMACHUS
Medium-Range Surveillance Radar

A medium-range radar system for the detection of moving targets and continuous surveillance of designated areas, including under degraded-visibility conditions.

We design and implement advanced, integrated, cutting-edge solutions for the effective countering of modern airborne threats, Unmanned Aerial Vehicles (UAVs), as well as other advanced defence applications. Our teams are staffed by specialized scientists and engineers in the fields of Radar, Electronic Warfare (EW), Hardware and Software (HW/SW) development, as well as System Integration and Testing. By utilizing advanced-technology sensors and intelligent jamming systems, we develop highly reliable solutions for the comprehensive protection of critical infrastructure and military installations.

Aerospace

HAITF

Space Systems Testing

Assembly, integration and test (AIT) of satellites within our newly commissioned, state-of-the-art facility.

Electronic Systems Maintenance

Electronic Systems Maintenance covers:
• Aircraft Communication Systems
• Aircraft RADAR Navigation Systems
• Ground RADAR Systems, GCA, TACAN & Radio Navigation Aids
• “ERMIS” Combat Zone Communication Systems
• Automated testing of electronic cards using Automatic Test Equipment
• Mobile laboratories and mobile units

Ground Radar

Activities include:
• Factory-level Maintenance & Repair of GCA Radio Navigation Aids: AN/CPN-4, AN/FPN-36, AN/MPN-11, AN/MPN-13; TACAN: AN/GRN-9, AN/TRN-26, AN/URN-3A
• Maintenance, Repair and Modification of Ground-based Electronic Warfare (EW) Systems, ΣΗΕ/R, ΣΗΕ/Τ
• Shelterization works for the ERMIS II Combat Zone Telecommunications Programme
• Use of mobile VAN units for field repair of systems

Aircraft Communications
and Navigation Workshop

The workshop specializes in:
Factory-Level Systems Maintenance
• Automatic Direction Finders, Altimeters, Transmitters, Receivers, Transceivers & Indicators
• Aircraft TACAN Systems
• Autopilots
• Inertial Navigation Systems ASN-46 LN-3
• Airborne Communication Systems, DC to 1 GHz Frequency Range

Missile Launcher Maintenance Workshop

The Missile Launcher (ML) Maintenance Workshop is a new and modern facility certified by MBDA. Its activities include preventive maintenance, overhaul, various servicing operations and repairs of missile launchers installed on Mirage 2000-5 and RAFALE aircraft. These launchers are used for MICA and EXOCET missiles.

Advanced PCB Assembly & Manufacturing

The Electronics Directorate has the capability to manufacture and assemble high-reliability printed circuit boards for aerospace, telecommunications and defence applications.
The production line is specifically configured for the manufacture of Class 3 electronic assemblies. Our personnel hold J-STD-001 certifications, ensuring that every solder joint and component placement can withstand conditions where even the slightest failure is unacceptable. The following specialized capabilities and processes are presented below.

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Lead/Tin (Sn/Pb) Assembly Line

Full assembly capability using lead-tin alloys – a mandatory requirement for aerospace and military applications. The use of leaded solder eliminates the risk of tin whisker formation, safeguarding against latent short-circuit failures over the operational life of the product.

DSC_6083
ESD Protection

Technical personnel are fully trained and certified in ESD-control procedures and equipped with anti-static garments. Every product is packaged exclusively in ESD-shielding bags, ensuring complete protection of sensitive electronic components from electrostatic discharge.

Synarmologisi-Coating
Conformal Coating

Application of precision protective coatings (acrylic, polyurethane, or silicone) that seal the PCB, deElectronics Directorate livering comprehensive protection against moisture, dust, chemical exposure and extreme environmental conditions.

pic-04
Contamination Testing

We have the capability to subject assembled PCBs to ionic contamination testing to verify that the PCB surface is 100% clean of chemical or flux residues that could cause corrosion or oxidation.

DSC_8588
Environmental & Thermal Testing

Every PCB manufactured at our facility is designed to operate in space, airborne or desert environments. We have in-house environmental test chambers.

quality-02
Thermal Cycling

Testing of the structural integrity of PCBs and solder joints under sudden and extreme temperature variations, with a range from -55°C to +80°C. These tests identify any micro-cracks before the equipment is deployed in the field.

Cable Harness Manufacturing

Military and Aerospace Grade Wiring & Cable Harnesses

The Electronics Directorate designs, manufactures and tests complete wiring harnesses for critical defence and aerospace platforms.
These capabilities cover a wide range of high-reliability applications:

Aircraft and Helicopters
Airframe and avionics wiring.

Radar and Telecommunications Systems
High-speed cable infrastructures, with support for Ethernet networks and ASTERIX protocol data streams.

Missile Systems
High-precision wiring harnesses for guidance, actuation and control systems.

Anti-Drone / C-UAS Systems
Complex cable interconnections for sensors, electronic jamming units and Command & Control (C2) systems.

Manufacturing Capabilities

Laser Wire Marking:
Permanent, indelible and fully safe conductor identification using laser marking technology – ensuring complete traceability without degrading or stressing the mechanical properties of the wire insulation, in accordance with aerospace standards.

EMI/RFI Shielding
Precision braiding and advanced shielding techniques providing robust signal protection against electromagnetic interference in combat environments.

Quality Assurance and First Article Inspection (FAI)

Quality in aerospace and military cable harness manufacturing is a non-negotiable technical requirement. Accordingly, HAI applies rigorous protocols for inspection, testing and technical verification at every stage of production:

First Article Inspection (FAI)
Comprehensive technical evaluation of the first production unit, verifying wiring configuration, terminations, marking, dimensional accuracy and electrical continuity prior to production release.

FAI Destructive Testing
Controlled destructive testing of representative termination samples to verify mechanical strength, crimp/termination integrity and electrical continuity ahead of production release.

Pull Testing

Tensile testing of connection samples to verify termination strength, consistency and quality.

Microscopic Inspection
Micrographic examination of terminations to confirm correct mechanical and electrical connection.

Automated Electrical Testing
Full continuity, short-circuit and insulation testing prior to delivery.

Hi-Pot Insulation Testing
High-voltage dielectric withstand testing to verify insulation integrity and safe operation of the cable assembly.

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