The Aerostructures Manufacturing Facilities act as a reliable sub-contractor or partner to leading aircraft and engine manufacturers and their sub-contractors, taking full responsibility for the design, fabrication and assembly and life support of products.


These products are (indicative):

  • Medium size sub-assemblies for large civil aircraft.
  • Large size sub-assemblies for military and regional aircraft.
  • Small/medium size non rotating sub-assemblies for military and civil engines.
  • Kits for modification and upgrade of aircraft and engines.

Production shops

The Aerostructures Manufacturing facilities house the metal forming, metal processing and final assembly operations. A number of production shops also offer capabilities such as:

  • First Cut
  • Tool Fabrication
  • Sheet Metal Parts Fabrication and Surface Treatment
  • Machine Parts Fabrication
  • Tube Fabrication

Facilities - capabilities

  • Special Tool Design & Fabrication (CATIA)
  • Material Evaluation (MRP)
  • Tool Design & Fabrication (EUCLID)
  • Machining (up to 5-axis CNC)
  • Sheet Metal Forming (Incl. stretch forming)
  • Chemical Processing
  • Surface Treatments
  • Welding (Spot, Seam, Tig, Electro-beam & Dubber Tig Welding)
  • Tube Bending (up to 3" OD tubes)
  • Assembly
  • Packaging and Transportation

Support capabilities

  • Planning and Production System Controlling (PRC)
  • Monitoring system production materials' supplies (SAP)
  • Manufacturing Engineering
  • CNC Programming
  • Program Management

Major Projects

  • F-16 aircraft Air Inlets, Engine Access Cover (MCID & NSI)(LM Aero)*
  • F-16 aircraft Aft Fuselage, F1 Fuel Tank, and Side Panels (LM Aero)*
  • C-130J aircraft Plug & Mid Panels (LM Aero)*
  • A 300/310 aircraft Passenger Door Frames (Aerolia)*
  • A 319/320/321 aircraft Cargo Door Frames (Aerolia)
  • A 330/340 aircraft Framework Lower Shell (Premium Aerotech)*
  • Falcon 2000 & Falcon 900 aircraft Baggage & Emergency Doors (Dassault)*
  • Falcon 900X aircraft Fuel Tanks (Dassault)*
  • T-6A Rib Assemblies (Hawker Beechcraft)
  • C-27J Loading Ramp & Cargo Door (Alenia)*
  • UH-60 Black Hawk Side Panels (Sikorsky)
  • Eurofighter Supersonic Fuel Tank Parts (EADS EUROFIGHTER)
  • Boeing 757 Wing Stub
  • Embraer ERJ-145 Service Door
  • Agusta NH 90 Rear Ramp Door
  • Eurocopter NH 90 & EC135 Fuselage Parts
  • G.E Engine Parts

* HAI is sole source supplier

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Manufacturing of aircraft and helicopter subassemblies in an all new facility with capabilities of sandwich carbon composite parts.


HAI Aerostructures Manufacturing is certified per DΙ-8000A (ΒΟΕΙΝG), S-1000 (GE), MIL-I-45208A (LMTAS), and also Aerospatiale, Boeing, Dassault, EADS, GE, SNECMA, Lockheed Martin. Also certified per ISO 9001, ISO 9000-3 and AS 9100.

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